Recall Roundup: The Most Notorious Car Safety Issues

In the vast world of automobiles, cars stand as symbols of freedom, power, innovation, and design. Yet, at times, behind the glossy exteriors and the roar of engines hide unforeseen dangers that can turn these engineering marvels into safety nightmares.

This article examines instances where renowned manufacturers faltered, leading to sizable recalls. From ignitions that spontaneously switched off to software glitches, design flaws, and dubious parts, we’ll explore how these high-profile missteps unfolded, their impact, and the lessons learned.

1971 Ford Pinto

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The Ford Pinto is infamous for its recall related to a major design flaw. The car’s fuel tank was susceptible to rupture in rear-end collisions, potentially causing deadly fires. This design flaw resulted in a massive recall of 1.5 million Pintos and Pinto wagons in 1978.

1981-1983 Toyota Pickup Trucks

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Toyota recalled nearly a million pickup trucks manufactured between 1981 and 1983 due to a steering relay rod prone to fatigue and cracking over time. This could result in losing steering control, posing a considerable danger to drivers.

1991-2001 Ford Explorer

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The Ford Explorer had to be recalled due to tire and vehicle design issues. The SUVs were fitted with Firestone tires, prone to tread separation, and, combined with the vehicle’s high center of gravity, led to numerous rollovers. The incident led to a recall of over 13 million tires.

2000-2001 Toyota Tundra

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These trucks were recalled due to concerns over excessive corrosion that could cause the spare tire to separate from the vehicle, posing a risk to other drivers. The recall eventually involved around 110,000 vehicles.

2004-2010 Toyota Prius

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The hybrid car was recalled in 2014 for an issue with the car’s software that controlled the hybrid powertrain, which could cause the vehicle to enter a failsafe mode while driving, reducing power and potentially causing a stall. The recall affected approximately 1.9 million Prius cars worldwide.

2005-2010 Chevrolet Cobalt

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General Motors had to recall more than 2 million vehicles, including the Chevy Cobalt, because faulty ignition switches could shut off the engine during driving, disabling the airbags. This defect was linked to at least 124 deaths.

2007-2010 Volkswagen Tiguan

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VW recalled approximately 2.6 million vehicles, including the Tiguan model, due to a defect in the fuel system that could lead to leaks, potentially causing fires.

2009-2011 Toyota Vehicles

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In one of the largest recalls in history, Toyota recalled more than 9 million vehicles after three separate but related recalls. All recalls were due to an issue with unintended acceleration. The problem was linked to floor mats that could entrap the accelerator pedal, causing the vehicle to accelerate uncontrollably.

2013-2014 Hyundai Santa Fe

Image Editorial Credit: Zoran Karapancev / Shutterstock.com

Hyundai had to recall more than 1 million cars, including the Santa Fe model, due to a potential issue with the brake light switch, which could fail and cause the automatic transmission to stick in place or the brake lights not to illuminate.

2014 Jeep Grand Cherokee

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Jeep recalled about 1.1 million vehicles worldwide, including the 2014 Grand Cherokee, due to a confusing electronic gearshift design that could lead to vehicles rolling away unexpectedly.

2016-2017 BMW 7 Series

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BMW recalled over 45,000 cars due to an issue with the doors, which appeared closed but were unlatched. This presented the risk of doors opening while the car was in motion.

2019 Subaru Ascent

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Subaru had to recall nearly 300 of their Ascent SUVs due to a risk that these vehicles may be missing key welds on the B-pillar, which holds the second-row door hinges, presenting a risk in the event of a crash. It was estimated that all but nine of these vehicles would be destroyed due to the severity of the defect.

This article originally appeared on MyCarMakesNoise.

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Author: Dave Johnston

Dave is a hands-on automotive technician with experience in performing service, diagnostics, and repairs on domestic and imported vehicles. He enjoys writing and sharing his knowledge far and wide.

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