15 Train Designs That Proved to Be Complete Disasters

Trains have long been seen as marvels of engineering, connecting people and places with speed and efficiency. However, not all designs lived up to their promise. Some train models, despite ambitious ideas, turned out to be complete disasters, whether due to safety issues, mechanical failures, or poor functionality. In this list, we’ll take a closer look at 15 train designs that failed to deliver.

Aérotrain

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The Aérotrain was a French attempt at a hovertrain that glided above a track using air cushions. While it achieved impressive speeds, exceeding 250 mph in tests, it suffered from extreme instability, particularly in high winds. Additionally, the project was financially unviable, especially as France shifted focus to electric trains like the TGV. The high-speed dream of the Aérotrain was abandoned after numerous mechanical and safety issues arose.

British Rail Class 370 APT (Advanced Passenger Train)

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The British Rail Class 370 APT was intended to revolutionize rail travel with its innovative tilting technology designed to maintain speed on curves. Unfortunately, the train was plagued by mechanical failures, unreliable braking systems, and passenger discomfort due to motion sickness. Despite years of development, the APT project was eventually scrapped, though its tilting technology influenced future designs.

Schienenzeppelin

Image Editorial Credit: Franz Jansen/ Wikimedia Commons

The Schienenzeppelin was an experimental German railcar powered by an aircraft propeller, reaching a record speed of 143 mph. However, it had serious safety concerns due to the exposed spinning propeller, and the design was impractical for regular passenger use. The Schienenzeppelin’s fuel inefficiency and lack of operational safety led to its abandonment, relegating it to an experimental footnote in rail history.

Metroliner

Image Editorial Credit: Roger Puta/ Wikimedia Commons

The U.S.-designed Metroliner was one of the earliest high-speed trains, intended to improve rail travel in the Northeast Corridor. However, it faced constant technical problems, including poor ride quality, mechanical breakdowns, and inefficient power systems. These issues contributed to the train’s reputation as unreliable, with frequent delays and a short service life compared to expectations.

General Motors Aerotrain

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The futuristic General Motors Aerotrain looked sleek, but it had poor suspension and inadequate shock absorption, making for an uncomfortable ride. Designed to appeal visually, its technical shortcomings made it less practical, particularly for long-distance travel. The Aerotrain failed commercially as passengers disliked the ride, and the project was soon abandoned.

Turbotrain (U.S. version)

Image Editorial Credit: Sikorsky/United Aircraft/ Wikimedia Commons

The U.S. Turbotrain, powered by gas turbines, was an ambitious attempt at modernizing rail travel. However, mechanical issues, including turbine reliability and fuel inefficiency, caused performance problems. The noise levels and maintenance costs were too high, and the train could not compete with emerging electric trains, leading to its discontinuation.

Talgo XXI

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The Talgo XXI was a high-speed diesel train designed to offer a lightweight alternative to traditional trains. Despite its potential, the rise of electric trains made diesel-powered systems less desirable. The Talgo XXI never gained commercial traction, partly due to competition from faster, more efficient electric alternatives, and it was soon phased out.

BART (Bay Area Rapid Transit) First Generation Cars

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When BART first launched, the trains were intended to be a futuristic solution for rapid transit in the San Francisco Bay Area. However, the first-generation cars were riddled with technical glitches, including unreliable automated systems, mechanical breakdowns, and uncomfortable seating. These issues made the initial fleet problematic, requiring extensive updates and replacements.

InterCity 125 (Early Versions)

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Although later versions of the InterCity 125 became iconic in British rail history, the early models were unreliable. Frequent mechanical problems, including issues with the braking system and engine performance, plagued its initial rollout. It took several redesigns before the train became a success, but the early versions were regarded as disappointing failures.

Amtrak SDP40F Locomotive

Image Editorial Credit: Roger Puta / Wikimedia Commons

Amtrak’s early SDP40F diesel-electric locomotives were prone to derailments due to design flaws that caused instability at high speeds. The locomotive’s weight distribution caused dynamic instability, leading to multiple accidents and the eventual retirement of the model, a significant failure for Amtrak.

JetTrain

Image Editorial Credit: Shutterstock.com

Canada’s JetTrain was a gas turbine-powered high-speed train, designed to reach impressive speeds. However, it faced significant challenges, including high fuel costs and noise issues. The train never achieved widespread use due to lack of demand and operational inefficiencies, making it a failed high-speed rail experiment.

New York Central ‘Mercury’

Image Editorial Credit: Acme Newspictures / Wikimedia Commons

The Mercury was a stunning example of art-deco design, but its high operating costs and mechanical complexities made it difficult to maintain. Although visually iconic, the train’s financial burden outweighed its aesthetic appeal, leading to its early retirement from service.

The Doodlebug

Image Editorial Credit: N2xjk / Wikimedia Commons

A self-propelled railcar, the Doodlebug was underpowered and offered poor service, especially on longer routes. Passengers frequently complained about delays and breakdowns, leading to the train’s eventual discontinuation and an overall negative reputation.

Hitachi Super Express (Early Models)

Image Editorial Credit: Hitachi Rail Europe/ Wikimedia Commons

The early versions of Hitachi’s Super Express trains were plagued with problems, including excessive noise and ride discomfort. Teething issues in the design led to passenger complaints, requiring significant modifications before the trains could be considered successful.

Bombardier JetTrain

Image Editorial Credit: My Self / Wikimedia Commons

Similar to Canada’s JetTrain, Bombardier’s version was another failed attempt to bring turbine-powered high-speed trains into widespread use. High fuel costs, coupled with limited demand and environmental concerns, made the JetTrain impractical for mass production.

This article originally appeared in MyCarMakesNoise.

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Author: Dave Johnston

Dave is a hands-on automotive technician with experience in performing service, diagnostics, and repairs on domestic and imported vehicles. He enjoys writing and sharing his knowledge far and wide.

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